Masonry Veneer Construction

There are numerous methods that have been developed to secure masonry veneer to a structural back-up. Building codes have adopted some of the better and safer systems as they evolved and became standardized. Currently most building codes recognize two basic methods to install masonry veneer. The first of these methods, called adhered veneer, secures the masonry units to the structural back-up using a bonding material. The second method, anchored veneer, attaches the masonry to the structural back-up using mechanical fasteners called wall ties or anchors.

VENEER is by definition, a non-load bearing, non-structural (except for supporting their own weight), facing of brick, concrete, stone, etc. attached to a back-up for the purpose of ornamentation, protection or insulation. That said, it is therefore unnecessary to use high strength mortars. Instead, workable mortars with high bond properties are preferred. Accordingly, most veneers are set in either Type N or Type S portland cement-lime mortars. Type M mortar should never be used as it is too hard.

Because most applications for cast stone are intended to accent brick, the design of the cast stone units are typically determined by the type of brick specified. When designing cast stone units which utilize dimensions of the specified brick, the mason is able to execute the same coursing for all masonry units throughout the installation. The finished result is a successfully integrated and orderly combination of masonry veneer units which is appealing to the eye.

The following tables have been prepared as guidelines when designing cast stone shapes that will be incorporated with brick. These tables are not all-inclusive but do account for the majority of the fired clay masonry units used today.

 

STANDARD NOMENCLATURE FOR BRICK SIZES

NOMINAL DIMENSIONS

SPECIFIED DIMENSIONS

UNIT DESIGNATION THICKNESS HEIGHT LENGTH VERTICAL
COURSING
THICKNESS HEIGHT LENGTH
MODULAR 4" 2 2/3" 8" 3C = 8"     3 5/8"     2  1/4"      7 5/8"
ENGINEER MODULAR 4" 3 1/5" 8" 5C = 16"     3 5/8"     2  3/4"      7 5/8"
CLOSURE MODULAR 4" 4" 8" 1C = 4"     3 5/8"     3  5/8"      7 5/8"
TRIPLE CUT 4" 8" 12" 1C = 8"     3 5/8"     7  5/8"      7 5/8"
ROMAN 4" 2" 12" 2C = 4"     3 5/8"     1  5/8"    11 5/8"
NORMAN 4" 2 2/3" 12" 3C = 8"     3 5/8"     2  1/4"    11 5/8"
ENGINEER NORMAN 4" 3 1/5" 12" 5C = 16"     3 5/8"     2  3/4"    11 5/8"
UTILITY* 4" 4" 12" 1C = 4"     3 5/8"     3  5/8"    11 5/8"
12" SQUARE 4" 12" 12" 1C = 12"     3 5/8"   11  5/8"    11 5/8"
* Also called Norman Economy, General and King Norma

 

VERTICAL BRICK COURSES

HEIGHT

NUMBER OF BRICKS & JOINTS 3/8"  JOINTS 1/2" JOINTS
  1 brick   &   1 joint         2 5/8"        2 3/4"
  2 bricks &   2 joints         5 1/4"           5 1/2"
  3 bricks &   3 joints         7 7/8"        8 1/4"
  4 bricks &   4 joints       10 1/2"      11"
  5 bricks &   5 joints   1'-  1 1/8"   1'-  1 3/4"
  6 bricks &   6 joints   1'-  3 3/4"   1'-  4 1/2"
  7 bricks &   7 joints   1'-  6 3/8"   1'-  7 1/4"
  8 bricks &   8 joints   1'-  9"   1'-10"
  9 bricks &   9 joints   1'-11 5/8"   2'-  0 3/4"
10 bricks & 10 joints   2'-  2 1/4"   2'-  3 1/2"
11 bricks & 11 joints   2'-  4 7/8"   2'-  6 1/4"
12 bricks & 12 joints   2'-  7 1/2"   2'-  9"
13 bricks & 13 joints   2'-10 1/8"   2'-11 3/4"
14 bricks & 14 joints   3'-  0 3/4"   3'-  2 1/2"
15 bricks & 15 joints   3'-  3 5/8"   3'-  5 1/4"
16 bricks & 16 joints   3'-  6"   3'-  8"
10 bricks & 10 joints   3'-  8 5/8"   3'-10 3/4"
10 bricks & 10 joints   3'-11 1/4"   4'-  1 1/2"
10 bricks & 10 joints   4'-  1 7/8"   4'-  4 1/4"

 

HORIZONTAL BRICK COURSES
LENGTH OF COURSE
NUMBER OF BRICKS AND JOINTS 3/8"  JOINTS 1/2" JOINTS
  1       brick   & 0 joint   0'-  8"   0'-  8"
  1 1/2 bricks & 1 joint   1'-  0 3/8"   1'-  0 1/2"
  2       bricks & 1 joint   1'-  4 3/8"   1'-  4 1/2"
  2 1/2 bricks & 2 joints   1'-  8 3/4"   1'-  9"
  3       bricks & 2 joints   2'-  0 3/4"   2'-  1"
  3 1/2 bricks & 3 joints   2'-  5 1/8"   2'-  5 1/2"
  4       bricks & 3 joints   2'-  9 1/8"   2'-  9 1/2"
  4 1/2 bricks & 4 joints   3'-  1 1/2"   3'-  2"
  5       bricks & 4 joints   3'-  5 1/2"   3'-  6"
  5 1/2 bricks & 5 joints   3'-  9 7/8"   3'-10 1/2"
  6       bricks & 5 joints   4'-  1 7/8"   4'-  2 1/2"
  6 1/2 bricks & 6 joints   4'-  6 1/4"   4'-  7"
  7       bricks & 6 joints   4'-10 1/4"   4'-11"
  7 1/2 bricks & 7 joints   5'-  2 5/8"   5'-  3 1/2"
  8       bricks & 7 joints   5'-  6 5/8"   5'-  7 1/2"
  8 1/2 bricks & 8 joints   5'-11"   6'-  0"
  9       bricks & 8 joints   6'-  3"   6'-  4"
  9 1/2 bricks & 9 joints   6'-  7 3/8"   6'-  8 1/2"
10       bricks & 9 joints   6'-11 3/8"   7'-  0 1/2"

Reference: Brick Institute of America (www.bia.org)

 

 

 

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